Our client is a global leader in optical solutions, offering a unique product and technology portfolio for sensing, illumination and visualization, from prime-quality light emitters and optical components to micro-modules, light sensors, ICs and related software
The Challenge
Lack of a robust MES prevented them from elevating manufacturing capabilities
Our client needed to elevate their manufacturing capabilities by creating an unparalleled container platform and implementing a robust manufacturing execution system (MES). The solution would need to include features fortified with the resilience of Red Hat OpenShift.
![The Challenge](/sites/default/files/images/case-study/red-hat/challenges.webp)
The Objective
Elevate manufacturing capabilities by creating an unparalleled container platform
Three primary objectives were in play for our client:
- Design a resilient platform by incorporating the robust features of Red Hat OpenShift, ensuring fortification and seamless integration of high availability and disaster recovery solutions
- Extend the platform's reach across multiple edge locations
- Successfully host the mission-critical manufacturing applications
![The Objective](/sites/default/files/images/case-study/red-hat/objective.webp)
![image-71](/sites/default/files/images/case-study/red-hat/full-width.webp)
The Solution
A collaborative manufacturing application engineered by HCLTech and Red Hat
We approached the solution implementation by engineering a two-phased strategy:
Phase 1:
Deployed a highly available OpenShift Container Platform (OCP) in the development environment at the client's edge location in Germany
- Hosted the critical manufacturing application for MES on this platform
![The Solution](/sites/default/files/images/case-study/red-hat/solutions.webp)
Phase 2:
Following the successful delivery of Phase 1, a highly available OCP was deployed in the production environment at the edge location in Malaysia
- The MES critical manufacturing application was deployed on the OCP in this production environment
In addition, we shared a high-level design to achieve high availability with disaster recovery capability for productive workloads. We also facilitated the seamless integration of third-party backup, monitoring and security tools, ensuring a smooth collaboration with the Azure DevOps Pipeline and the OCP.
The Impact
Benefits included a 30% reduction in operating costs
HCLTech's solution succeeded by deploying the MES application on a cutting-edge OpenShift container platform at two edge locations, securing a multi-phase deal and establishing 24/7 support.This led to:
DevOps Transformation
Enabled adopting sustainable DevOps practices and a standardized platform approach for increased agility and flexibility
Cloud Native Setup
Overcame on-premises cloud native setup challenges with an OpenShift-based solution, providing the modern infrastructure required
![The Impact](/sites/default/files/images/case-study/red-hat/impact.webp)
Solution Features
Included self-healing and high availability features for a resilient system architecture
Operational Efficiency
Resulted in a notable 30% reduction in operating costs, showcasing efficiency gains
Overall Improvement
Contributed to improvements in quality, productivity and safety, enhancing their operational landscape